Pyrolysis Tire Steel Wire Crusher Waste Steel Pre Crusher Scrap Metal Steel Wire Recycling Machine
Steel Wire Vertical Crusher is a crushing equipment with a vertical spindle design. Through the cooperation of vertical rotating cutters and fixed lining plates, it shears and impacts materials containing steel wires and separates steel wires from other materials. Its typical features are "vertical spindle arrangement and cylindrical cavity". It is often used for crushing pretreatment of waste tires, rubber products and metal composite materials, with the advantages of small footprint and high crushing efficiency.
The structure of the stee wire crusher:
Spindle system: multi-layer cutters (serrated cutters, spiral cutters or hammer cutters) are fixed on the vertically installed spindle, and the speed is usually 100-300rpm;
Crushing chamber: wear-resistant lining (such as manganese steel or ceramic coating) is set on the inner wall of the cylinder, and the screen is installed at the bottom or side;
Drive system: the motor is driven by a belt or gear box, and the power is configured according to the processing capacity (15-75kW);
Auxiliary devices: feed hopper (with pressing device), dust removal system, overload protection sensor.
Working principle of stee wire vertical crusher:
Material entry: Materials containing wire (such as tire blocks, wire hoses) fall into the cavity from the top feed hopper;
Crushing process: The main shaft drives the cutter to rotate at high speed, and the material is subjected to the shear force, centrifugal impact force and impact force of the cutter, the wire is torn and cut, and non-metallic materials such as rubber are crushed into debris;
Separation and discharge: Particles (wire + rubber) that meet the mesh aperture are discharged from the bottom, and unqualified materials continue to be crushed in the cavity; some equipment is equipped with wind or magnetic separation devices to simultaneously separate wire and non-metallic impurities.
Pyrolysis waste tire steel wire crushing production line:
The pyrolysis waste tire steel wire crushing production line is a special recycling system for tire waste after pyrolysis treatment. Through the process chain of "pyrolysis desorption-crushing separation-purification and recycling", the pyrolysis tire steel wire is efficiently separated from carbon black and rubber residues to achieve the recycling of metal resources. Compared with traditional crushing processes, this production line has the advantages of strong environmental protection, high metal recovery rate and low energy consumption, and is especially suitable for large-scale waste tire processing scenarios.
Technical advantages of pyrolysis waste tire steel wire crushing production line:
1. Recovery efficiency: Steel wire recovery rate ≥95%, single production line processing capacity can reach 5-20t/h (adjusted according to configuration), which is 30% higher than the traditional crushing process.
2. Energy consumption control: Unit energy consumption ≤80kW·h/t, pyrolysis pretreatment reduces the bonding strength between steel wire and rubber, and reduces crushing energy consumption.
3. Environmental performance: Fully enclosed production line + negative pressure dust removal, no dust overflow; pyrolysis process has removed sulfur and heavy metals in tires, and there is no pollution emission in the crushing process.
4. Automation degree: Equipped with PLC intelligent control system, real-time monitoring of crusher load, magnetic separation temperature, dust removal pressure difference and other parameters, automatic alarm shutdown in case of fault.
5. Material adaptability: It can process tire waste after different pyrolysis processes (such as low-temperature pyrolysis and catalytic pyrolysis), and steel wire diameters of 0.1-3mm can be efficiently crushed.
Tire stee wire vertical crusher is also a metal crusher, and is also suitable for the following materials:
√ Iron cuttings,sheet iron, sheet steel
√ Copper cuttings, sheet copper, Steel cuttings
√ Scrap iron bar, Waste steel wire
√ Waste wire, Waste steel pipe
√ Scrap metal, Scrap iron pipe
√Scrap metal, Scrap steel, Scrap iron, Scrap aluminum, Scrap radiator, Scrap copper, paint drums, diesel drums, thin iron sheets, car shells, metal briquettes, metal plate scraps etc.
Other Metal Recycling Machine
Scrap Metal Shredding & Crushing Line
1.metal recycling line adopts two-shaft metal shredder, hammer crusher for crushing the scrap metal.
2.Use Dust collector and special structures to remove the fine particle and dust during the crushing period.
3.The scrap metal recycling equipment separates the ferrous metal by a magnetic separator.
4.(Optional)Eddy current separator is adopted by the waste recycling machine to separate the non-ferrous metal from nonmetal materials.
Core equipment:Double-shaft shredder,Hammer crusher,Magnetic separator.
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| Scrap Metal Shredder Sorting Line | Waste Aluminum Crushing Production Line |
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| Aluminum Copper Crushing Sorting Line | UBC Aluminum Cans Decoating Machine |
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